Pony Rod Case Study
|Industry||Dura-Bar Grade||Original Material||Problems Solved|
|Oil and Gas||65-45-12 Ductile Iron||Hot Rolled 1018 Carbon Steel||Machining Cycle Time, Cost Reduction, Weight Reduction|
This manufacturer of hydraulic fracturing pumps had an initiative to find cost savings in the production of their pony rod. A material which could replace the 1018 steel had to compare in performance, which included coatability. After testing Dura-Bar, they found that the total coating time could be reduced by 25%, due to a shorter preheat cycle needed.
The manufacturer previously had a 30% scrap rate due to poor coating on the 1018 steel. Dura-Bar analyzed the coating on our 65-45-12 and the lab results were favorable to the manufacturer.
Dura-Bar 65-45-12 also resulted in a 46% savings in machining cycle time and therefore a significant gain in machine capacity.
Contact us today to discuss your application and how you can save with Dura-Bar.